Circuit Breakers

A circuit breaker is an automatically-operated electrical switch which is designed to protect an electrical circuit from damage caused by overload or short circuit. more...

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Unlike a fuse, which operates once and then has to be replaced, a circuit breaker can be reset (either manually or automatically) to resume normal operation. Circuit breakers are made in varying sizes, from small devices which protect an individual household appliance up to large switchgear designed to protect high voltage circuits feeding an entire city.

Operation

Magnetic circuit breakers are implemented using a solenoid (electromagnet) whose pulling force increases exponentially as the current increases. The circuit breaker's contacts are held closed by a latch and, as the current in the solenoid increases beyond the rating of the circuit breaker, the solenoid's pull releases the latch which then allows the contacts to open by spring action. Some types of magnetic breakers incorporate a hydraulic time delay feature wherein the solenoid core is located in a tube containing a viscous fluid. The core is restrained by a spring until the current exceeds the breaker rating. During an overload, the solenoid pulls the core through the fluid to close the magnetic circuit, which then provides sufficient force to release the latch. The delay permits brief current surges beyond normal running current for motor starting, energizing equipment, etc. Short circuit currents provide sufficient solenoid force to release the latch regardless of core position thus bypassing the delay feature. Ambient temperature affects the time delay but does not affect the current rating of a magnetic breaker.

Thermal breakers use a bimetallic strip, which heats and bends with increased current, and is similarly arranged to release the latch. This type is commonly used with motor control circuits. Thermal breakers often have a compensation element to reduce the effect of ambient temperature on the device rating.

Thermomagnetic circuit breakers, which are the type found in most distribution boards, incorporate both techniques with the electromagnet responding instantaneously to large surges in current (short circuits) and the bimetallic strip responding to less extreme but longer-term overcurrent conditions.

Circuit breakers for larger currents are usually arranged with pilot devices to sense a fault current and to operate the trip opening mechanism.

Under short-circuit conditions, a current many times greater than normal can flow (see maximum prospective short circuit current). When electrical contacts open to interrupt a large current, there is a tendency for an arc to form between the opened contacts, which would allow the flow of current to continue. Therefore, circuit breakers must incorporate various features to divide and extinguish the arc. In air-insulated and miniature breakers an arc chute structure consisting (often) of metal plates or ceramic ridges cools the arc, and blowout coils deflect the arc into the arc chute. Larger circuit breakers such as those used in electrical power distribution may use vacuum, an inert gas such as sulfur hexafluoride or have contacts immersed in oil to suppress the arc.

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